Meta Description: Discover the colors, pros, and cons of electroplated fasteners! Compare zinc, nickel, chrome, and specialty finishes for corrosion resistance and design flexibility.
Electroplating transforms fasteners into corrosion-resistant, visually striking components—but with so many colors and coatings available, how do you pick the right one? This guide decodes the rainbow of electroplated finishes, from industrial zinc to decorative black nickel, helping engineers and designers balance performance, cost, and style.
Electroplated Fastener Color Chart
| Finish |
Color |
Corrosion Resistance |
Common Applications |
Cost |
| Zinc |
Silvery-white |
Moderate (500h salt spray) |
Construction, machinery |
$ |
| Cadmium |
Blue-gray |
High (1,200h salt spray) |
Aerospace, military |
$ |
| Chrome |
Mirror silver |
Moderate + decorative |
Automotive trim, décor |
$$ |
| Nickel |
Warm silver-yellow |
High (chemical resistance) |
Electronics, marine |
$ |
| Black Nickel |
Matte black |
Low (indoor use) |
Luxury appliances, tech |
$$ |
| Antique Copper |
Vintage bronze |
Low (needs sealing) |
Furniture, architecture |
$$ |
1. Zinc Plating: The Budget Workhorse
- Color: Bright silver (clear) or blue-yellow (passivated).
- Performance:
- Salt Spray Resistance: 500–720 hours (ASTM B633).
- Thickness: 5–15μm for moderate outdoor use.
- Best For: HVAC systems, agricultural equipment, and DIY projects.
- Eco Note: RoHS-compliant trivalent zinc replaces toxic hexavalent coatings.
2. Cadmium Plating: Aerospace-Grade Protection
- Color: Dull gray with slight iridescence.
- Performance:
- Salt Spray Resistance: 1,000+ hours (MIL-STD-1711).
- Lubricity: Reduces galling in high-vibration joints.
- Best For: Aircraft landing gear, naval hardware.
- Warning: Banned in EU (REACH); use zinc-nickel as alternative.
3. Decorative Chrome Plating: Showroom Shine
- Color: Mirror-like silver (0.3–1μm chrome over nickel).
- Performance:
- Hardness: 800–1,000 HV (resists scratches).
- UV Resistance: Won’t tarnish outdoors.
- Best For: Motorcycle parts, luxury furniture, retail displays.
4. Nickel Plating: Corrosion Fighter
- Subtypes:
- Bright Nickel: Glossy finish for consumer electronics.
- Electroless Nickel: Uniform coating for complex geometries.
- Performance:
- Chemical Resistance: Withstands oils, solvents (ASTM B733).
- Thickness: 10–50μm for industrial pumps.
5. Black Nickel & Antique Finishes: Stealth & Style
- Black Nickel:
- Process: Nickel-zinc alloy dyed black.
- Use Case: High-end audio equipment, camera gear.
- Antique Copper/Bronze:
- Process: Chemical aging over brass fasteners.
- Use Case: Restoration projects, boutique lighting.
Electroplating Cost Comparison (Per 1,000 Fasteners)
| Finish |
Price Range (USD) |
Factors Influencing Cost |
| Zinc |
$10–$30 |
Thickness, passivation type |
| Cadmium |
$80–$150 |
Aerospace certification |
| Chrome |
$50–$200 |
Base metal (steel vs. brass) |
| Nickel |
$40–$120 |
Electroless vs. electrolytic |
| Black Nickel |
$150–$300 |
Dye consistency, batch size |
5 Key Selection Criteria
- Environment: Marine? Choose cadmium or zinc-nickel.
- Aesthetics: Décor? Opt for chrome or antique copper.
- Budget: Mass production? Zinc is cost-effective.
- Regulations: EU market? Avoid cadmium; use Dacromet.
- Assembly Needs: High friction? Cadmium or nickel.
FAQs: Solving Electroplating Dilemmas
Q: How long does zinc plating last outdoors?
A: 2–5 years; add powder coating for 10+ years.
Q: Can I plate stainless steel fasteners?
A: Rarely needed—stainless self-protects.
Q: Eco-friendly alternatives to cadmium?
A: Zinc-nickel (1,200h salt spray) or Geomet®.
Pro Tips for Specifying Plated Fasteners
- Request Samples: Test color match under project lighting.
- Spec Standards: Cite ASTM B633 (zinc) or AMS 2403 (cadmium).
- Post-Treatments: Passivate zinc for extra corrosion resistance.
Conclusion: Match Finish to Function
Electroplating bridges the gap between durability and design—zinc for frugal functionality, chrome for dazzling displays, and nickel for chemical warfare. For critical applications, partner with certified platers who document thickness and salt-spray test results.
Need Custom Finishes? FINEX offers 20+ electroplating options with RoHS/REACH compliance. Download our finish selector guide or request a color sample kit today!